Mazda 3 - Repair manual and operation
1. Operation and maintenance of the car
2. Engine
2.1. General description of new engines of the L8, LF and L3 models
2.2. Mechanical part of engines
2.3. Appendix 1
2.4. Appendix 2
2.5. Appendix 3
2.6. The Z6 engine – a mechanical part
2.7. Lubrication system
2.8. Cooling system
2.9. System of an admission
2.10. Fuel system
2.11. System of production of the fulfilled gases and system of decrease in toxicity
2.12. System of ignition
2.13. Control system
2.14. Tables
3. Transmission
4. Running gear
5. Steering mechanism
6. Brake system
7. Onboard electric equipment
8. Body
2. Engine
General description of new engines of the L8, LF and L3 models
Mechanical part of engines
Mechanism of change of phases of gas distribution
Lubrication system
Cooling system
Fuel system
System of production of the fulfilled gases and system of decrease in toxicity
Electric equipment of engines
Mechanical part of engines
Engines of the L8 and LF models
Verification of the contents of CO/CH in the fulfilled gases
Measurement of a compression in engine cylinders
Check of a belt of the drive of auxiliary units
General information and safety measures at removal of the power unit
Removal of sealant
Removal and installation of the power unit
Check of the executive mechanism of change of phases of gas distribution (L3)
Removal and installation of the executive mechanism of change of phases of gas distribution (L3)
Gas distribution mechanism drive chain
Removal and installation of the operating oil valve (OCV) (L3)
Check of the operating oil valve (OCV) (L3)
Check of operation of the spool-type valve (OCV) (L3)
The general repair operations on the power unit
Check of a head of the block of cylinders
Assembly of the block of cylinders (beginning)
Assembly of the block of cylinders (termination)
Assembly of a head of the block of cylinders
Assembly of the drive of the mechanism of gas distribution
Appendix 1
Lubrication system
Cooling system
Fuel system
System of release
Appendix 2
Check of installation of a corner of an advancing of ignition
Appendix 3
Control system
Principle of work and purpose of some components of a control system
Codes of malfunctions
The Z6 engine – a mechanical part
Check of a belt of the drive of auxiliary units
Check of thermal gaps in the mechanism of the drive of valves
Check of a compression
Removal and installation of a chain of the drive of the mechanism of gas distribution
Replacement of laying of the block of cylinders
Replacement of a forward epiploon of a bent shaft
Replacement of a back epiploon of a bent shaft
Removal and installation of the engine
Lubrication system
Check of pressure of oil
Replacement of engine oil
Installation of an oil filter
Removal and installation of the oil pallet
Removal and installation of the oil pump
Dismantling, check and assembly of the oil pump
Cooling system
Measurement of temperature of cooling liquid
Replacement of cooling liquid of the engine
Removal and installation of the pump of cooling liquid
System of an admission
Removal and installation of system of an admission
Removal and installation of the regulator of idling
Removal and installation of a pedal of management of fuel supply
Check and adjustment of a cable of the drive of a butterfly valve
Fuel system
Removal and installation of the block of the fuel pump
Removal and installation of a fuel nozzle
System of production of the fulfilled gases and system of decrease in toxicity
Removal and installation of system of release
System of decrease in toxicity
System of ignition
Removal and installation of the coil of ignition
Check of the coil of ignition with the built-in switch of food
Control system
Removal and installation of the sensor of temperature of cooling liquid of the engine
Removal and installation of the sensor of provision of a bent shaft
Removal and installation of the sensor of provision of a butterfly valve
Tables
Table 2.1 Technical characteristics of engines
Table 2.2 Types of inserts of radical bearings, mm
Table 2.3 of the Characteristic of pistons
Table 2.4 Types of inserts of conrod bearings (mm)
Table 2.5 of the Characteristic of a driving belt
Table 2.6 of the Characteristic of a cam-shaft
Table 2.7 of the Characteristic of an asterisk of the drive of the mechanism of gas distribution
Table 2.8 of the Characteristic of an asterisk of the drive of the oil pump
Table 2.9 of the Characteristic of a chain of the drive of the mechanism of gas distribution
Table 2.10 of the Characteristic of valves
Table 2.11 of the Characteristic of a pusher of the valve
Table 2.12 Elements and their functions
Table 2.13 Technical characteristics of the lubrication system
Table 2.14 Recommended Engine Oil
Table 2.15 of the Characteristic of the oil pump
Table 2.16 of the Characteristic of an oil filter
Table 2.17 Technical characteristics of the cooling system
Table 2.18 of the Characteristic of the fan of the cooling system, fan engine
Table 2.19 Technical characteristics of fuel system
Table 2.20 Technical characteristics of system of an admission
Table 2.21 Technical systems of electric equipment of engines
Table 2.22 Arrangement of Conclusions
Table 2.23 Adjusting laying of the balancing block, engines with the installed mechanism of change of phases of gas distribution
Table 2.24 Specifications of a mechanical part of engines of the L8, LF, L3 models
Table 2.25 Oil filling volume (approximate quantity), l
Table 2.26 Target frequency of rotation of the engine
Table 2.27 of the Condition of shutdown of the air conditioning system
Table 2.28 Control of the Electric Fan of L8, LF Engines (hot area) and L3 engine
Table 2.29 System of Monitoring
Table 2.30 the Diagnostic codes connected with emissions (a diagnostic code) (mode 03)
Table 2.31 Parcel of Periodic Results of Diagnostics of System of Monitoring (mode 06)
Table 2.32 Technical characteristics of the Z6 engine
Table 2.33 Recommended Engine Oil
Table 2.34 Concentration of Antifreeze