Mazda 3 - Repair manual and operation
1. Operation and maintenance of the car
2. Engine
2.1. General description of new engines of the L8, LF and L3 models
2.2. Mechanical part of engines
2.2.1. Engines of the L8 and LF models
2.2.2. Verification of the contents of CO/CH in the fulfilled gases
2.2.3. Measurement of a compression in engine cylinders
2.2.4. Check of a belt of the drive of auxiliary units
2.2.5. General information and safety measures at removal of the power unit
2.2.6. Removal of sealant
2.2.7. Removal and installation of the power unit
2.2.8. Check of the executive mechanism of change of phases of gas distribution (L3)
2.2.9. Removal and installation of the executive mechanism of change of phases of gas distribution (L3)
2.2.10. Gas distribution mechanism drive chain
2.2.11. Removal and installation of the operating oil valve (OCV) (L3)
2.2.12. Check of the operating oil valve (OCV) (L3)
2.2.13. Check of operation of the spool-type valve (OCV) (L3)
2.2.14. The general repair operations on the power unit
2.2.15. Check of a head of the block of cylinders
2.2.16. Assembly of the block of cylinders (beginning)
2.2.17. Assembly of the block of cylinders (termination)
2.2.18. Assembly of a head of the block of cylinders
2.2.19. Assembly of the drive of the mechanism of gas distribution
2.3. Appendix 1
2.4. Appendix 2
2.5. Appendix 3
2.6. The Z6 engine – a mechanical part
2.7. Lubrication system
2.8. Cooling system
2.9. System of an admission
2.10. Fuel system
2.11. System of production of the fulfilled gases and system of decrease in toxicity
2.12. System of ignition
2.13. Control system
2.14. Tables
3. Transmission
4. Running gear
5. Steering mechanism
6. Brake system
7. Onboard electric equipment
8. Body
2.2. Mechanical part of engines
Engines of the L8 and LF models
Verification of the contents of CO/CH in the fulfilled gases
Check conditions
Check
Measurement of a compression in engine cylinders
Check of a belt of the drive of auxiliary units
Procedure of check
Replacement of a driving belt
Check of an automatic natyazhitel of a driving belt
Check of thermal gaps in the mechanism of the drive of valves
Adjustment of thermal gaps in the mechanism of the drive of valves
General information and safety measures at removal of the power unit
Removal of sealant
Removal and installation of the power unit
Removal of a support No. 1
Removal of an arm of a support of the engine No. 4 and support of the engine No. 4
Installation of an arm of fastening of the engine No. 3
Installation of an arm of a support of the engine No. 4 and support of the engine No. 4
Installation of a support No. 1
Check of the executive mechanism of change of phases of gas distribution (L3)
Removal and installation of the executive mechanism of change of phases of gas distribution (L3)
Gas distribution mechanism drive chain
Preliminary operations
Removal of a fixing bolt of a pulley of a bent shaft
Removal of a natyazhitel of a chain
Removal of a chain of the GRM drive
Installation of a chain of the GRM drive
Installation of a forward cover of the engine
Installation of a forward epiploon of a bent shaft
Installation of a rubber support of the engine No. 3 and arm of fastening of the engine No. 3
Installation of a fixing bolt of a pulley of a bent shaft
Installation of a cover of a head of the block of cylinders
Removal and installation of the operating oil valve (OCV) (L3)
Check of the operating oil valve (OCV) (L3)
Check of operation of the spool-type valve (OCV) (L3)
The general repair operations on the power unit
Dismantling of a head of the block of cylinders (beginning)
Dismantling of a head of the block of cylinders (termination)
Dismantling of the block of cylinders (beginning)
Removal and installation of a back epiploon of a bent shaft
Dismantling of the block of cylinders (termination)
Check of a head of the block of cylinders
Check of the directing valve plug
Measurement of length of the valve
Measurement of diameter of a core of the valve
Measurement of internal diameter of the directing valve plug
Measurement of height of a vystupaniye of the directing valve plug
Replacement of the directing valve plug
Press fitting of the directing valve plug
Check and repair of a saddle of the valve
Check of a valvate spring
Check of a cam-shaft
Measurement of diameter of a neck of a cam-shaft
Measurement of a radial gap of a neck of a cam-shaft
Measurement of an axial gap of a neck of a cam-shaft
Check of a pusher of the valve
Check of the block of cylinders
Valve check of a maslorazbryzgivayushchy nozzle
Check of the piston
Check of a bent shaft
Measurement of size of a beating of a bent shaft
Measurement of diameters of necks of a bent shaft
Measurement of a radial gap in radical bearings of a bent shaft
Check of a side gap of a rod
Measurement of a radial gap of a rod
Check of bolts
Assembly of the block of cylinders (beginning)
Installation of covers of radical bearings
Installation of piston rings
Assembly of the piston
Installation of the conrod bearing and cover
Assembly of the balancing block (L3 with the mechanism of change of phases of gas distribution)
Assembly of the block of cylinders (termination)
Installation of a drive plate (model with the automatic transmission), a flywheel (model with the mechanical transmission)
Installation of the oil pallet
Assembly of a head of the block of cylinders
Installation of a maslootrazhatelny cap
Installation of a head of the block of cylinders
Installation of cam-shafts
Assembly of the drive of the mechanism of gas distribution